Champion Model 44 DR Spezifikationen

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Installation/Operation with Service Replacement Parts
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
Issue Date: 9.10.13
Manual P/N 115328 rev. -
For machines beginning with S/N RE13077060 and above
Dishwasher Serial No.
www.championindustries.com
Printed in USA
Single Tank Dual Rinse
Two Tank
44DR
66DRPW
70DRFFPW
80DRHDPW
54DR
76DRPW
80DRFFPW
90DRHDPW
64
86PW
90FFPW
100HDPW
84
106PW
110FFPW
120HDPW
E-series Rack Conveyor
Dishwashers
(with swing-out doors)
Models
Single Tank Dual Rinse
44" Model 44DR
Single Tank Dual Rinse
44" with 22" Prewash
Model 66DRPW
Two Tank 64"
Wash and Power Rinse
Model 64
Seitenansicht 0
1 2 3 4 5 6 ... 175 176

Inhaltsverzeichnis

Seite 1 - Manual P/N 115328 rev.

Installation/Operation with Service Replacement Parts 2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0(905) 562-4195 Fax: (905) 562-461

Seite 2 - ATTENTION:

2InstallationTable Connections1. Dish tables must be fitted to the dishwasher and their flanges sealed with silicon sealant to prevent leaks.2. I

Seite 3 - REGISTER YOUR PRODUCT ONLINE

Fill Piping (All Models)1212121819161234765108911FlowFlowFlowHood12121312141415161721222092

Seite 4 - PRODUCT REGISTRATION

93Fill Piping (All Models)1 110768 Strainer, Line 3/4" NPT Bronze Female 12 107550 Valve, Pressure Regulating 3/4" NPT Brass 13 10468

Seite 5 - Revision History

Prewash Cold Water Tempering (CWT) Piping7 8 1 14 5 9 12 3615461110161718192021221311662PREWASHTANK94

Seite 6 - LIMITED WARRANTY

95Prewash Cold Water Tempering (CWT) Piping1 100209 Nipple, 1/2" NPT Close, Brass 12 100573 Locknut, 1/2" NPT Brass 23 100947 Nipple

Seite 7 - Table of Contents

10118A96CB731425Single and Two Tank Electric Booster Assembly - 40°F/70°F RiseATTENTION:Install the highest Kw rated element in the top and the lowest

Seite 8 - Model Descriptions

97 Single and Two Tank Electric Booster Assembly - 40°F/70°F Rise1, 2, 3 Refer to the booster diagrams on the next four pages. 4 109985 Seal, Ele

Seite 9 - Receiving

Single Tank Electric Booster Heaters- 40°F/70°F Rise2 3 1 12KW 208-240V/60/3 40° RiseItem Part Description Qty. No. No.1 107909 6/8 KW Heater 1

Seite 10 - Dishwasher

99 Single Tank Electric Booster Heaters- 40°F/70°F Rise2 3 1 12KW 575V/60/3 40° RiseItem Part Description Qty. No. No.1 114032 6 KW Heater 12

Seite 11 - Utilities

Two Tank Electric Booster Heaters- 40°F/70°F Rise2 3 1 15KW 208-240V/60/3 40° RiseItem Part Description Qty. No. No.1 111235 5/6.6 KW Heater 12

Seite 12 - Drain Connections

101 Two Tank Electric Booster Heaters- 40°F/70°F Rise2 3 1 24KW 460-480V/60/3 70° RiseItem Part Description Qty. No. No.1 112060 12 KW Heater 1

Seite 13 - Electrical Connections

3NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper installa

Seite 14 - L1 L2 L3

Two Tank & Heat Recovery Electric Booster Cabinet- 40°F/70°F RiseBCBCHEATHEAT331456279888101010COMMON ELECTRICAL PARTS (Not Voltage Specific) 1 1

Seite 15 - Vent Fan Signal Connection

103 Two Tank & Heat Recovery Electric Booster Cabinet - 40°F/70°F Rise460-480V/60/3 (15KW Booster) 1 111135 Block, Fuse 600V 30A 3P J Type 11

Seite 16 - Curtain Locations

101189876545123221Two Tank Steam Heat with K2 Steam Booster104

Seite 17 - Hot Water Coil Tank Heat

105Two Tank Steam Heat with K2 Steam Booster1 109069 Thermostat, Control 12 109887 Valve, 3/4" Solenoid 120VAC 3--- 109903 Kit, Repair So

Seite 18

1Tank2374568Single Tank Steam Heat106

Seite 19 - Door Safety Switches

107Single Tank Steam Heat 1 327908 Coil, Steam RH (Shown) 1 1 327907 Coil, Steam LH 1 2 102554 Union 3/4 SST 1 3 100548 Locknut,

Seite 20 - Installation

13456237TankTank8910Two Tank Steam Heat108

Seite 21

109Two Tank Steam Heat 1 327907 Coil, Steam LH 1 2 100740 Bolt 5/16-18 x 1 Hex Head 8 3 102376 Washer 5/16 X 3/4 x 1/16 16 4 10834

Seite 22

22" ,26" and 36" Prewash Drain Assemblies 7 8 6 11 15 16 7 8 8 1 2 3 4 5 9 10 12 14 1 3 4 4 4 5 5 4 2 4 5

Seite 23

11122", 26" and 36" Prewash Drain Assemblies1 100154 Hex, Plain Nut, 5/16-18 SST 122 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST

Seite 24 - Check list

4InstallationDrain Connections1. The 1-1/2" drain line was removed and packed inside the dishwasher prior to shipping. Install the drain lin

Seite 25 - Operation

E44DR with & without Prewash Drain Assembly 3 5 6 7 8 9 10 12 13 15 16 19 11 1 21 22 18 17 20 9 12 4 4 7 7 10 10 13 2

Seite 26

113E44DR with & without Prewash Drain Assembly1 100003 Hex, Plain Nut, 1/4-20 SST 12 106026 Washer, Flat 1/4" SST 13 100154 Hex, Plai

Seite 27 - (Optional) Table Limit Switch

E54DR with & without Prewash Drain Assembly 3 5 6 7 8 9 10 12 13 15 16 19 11 1 21 22 18 17 20 9 12 4 4 7 7 10 10 13 2

Seite 28 - Scrap Screens

115E54DR with & without Prewash Drain Assembly1 100003 Hex, Plain Nut, 1/4-20 SST 12 106026 Washer, Flat 1/4" SST 13 100154 Hex, Plai

Seite 29 - Cleaning

E64 with and without Prewash Drain AssemblyWith Prewash 5 7 8 11 5 8 8 14 18 16 20 2 8 10 10 11 11 17 1 4 4 6 1 9 9 21 12

Seite 30 - De-liming

117E64 with and without Prewash Drain Assembly1 100154 Hex, Plain Nut, 5/16-18 SST 82 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 13 100739 B

Seite 31 - Maintenance

E84 Drain Assembly 5 7 8 11 5 14 18 16 20 2 8 10 10 11 11 17 1 4 6 7 9 10 10 17 14 18 20 1 4 6 9 21 12 12 13 15 19

Seite 32 - Digital Display

119E84 Drain Assembly1 100154 Hex, Plain Nut, 5/16-18 SST 82 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 13 100739 Bolt, Hex Hd. 5/16-18 x 3/

Seite 33

E84 With Prewash Drain Assembly 5 7 8 11 5 14 18 16 20 2 8 10 10 11 11 17 1 4 6 7 9 10 10 17 18 20 1 4 6 9 21 12 3 3

Seite 34 - Calibration:

121E84 with Prewash Drain Assembly1 100154 Hex, Plain Nut, 5/16-18 SST 82 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 13 100739 Bolt, Hex Hd.

Seite 35

5MACHINE ELECTRICAL CONNECTION!!ATTENTION!!Electrical and grounding connections must comply with the National Electrical Code or in the absence of a

Seite 36 - Condition Cause Solution

215*34*Not a Part of Item 3 must order separatelyFinal Rinse Drain Assembly122

Seite 37 - Service Replacement Parts

123Final Rinse Drain Assembly1 100141 Nut, Grip 1/4-20 12 305218 Strainer, F/R Drain 13 107342 Drain Basket Assy. (Includes Item 4 and nu

Seite 38

22" Prewash Door Assembly 2 3 3 6 6 4 7 9 7 8 10 12 12 13 14 11 1 5124

Seite 39

1251 100073 Screw, Truss Head, 1/4-20 x 1/2" SST 22 100194 Nut, Hex Grip 10-32 SST 43 100735 Bolt, Hex Head 1/4-20 x 5/8" SST 44 1

Seite 40 - HEAT HEAT

E44 and E54 Door Assemblies 2 2 3 3 3 6 6 4 4 7 7 7 7 8 10 10 12 16 16 12 13 14 11 15 19 1 5 17 18 6 3 6 8 Right HandLeft

Seite 41

127E44 and E54 Door Assemblies1 100073 Screw, Truss Head, 1/4-20 x 1/2" SST 52 100194 Nut, Hex Grip 10-32 SST 93 100735 Bolt, Hex Head 1/

Seite 42

E64, E84 and 36" Prewash Door Assemblies 2 3 6 4 7 12 3 6 12 13 14 11 11Right Hand 17 18 Left Hand 3 16 15 1 5 6 16 3 6 2 7

Seite 43

129E64, E84 and 36" Prewash Door Assemblies1 100073 Screw, Truss Head, 1/4-20 x 1/2" SST 62 100194 Nut, Hex Grip 10-32 SST 123 100735

Seite 44

678A2425254231Extended Vent Cowls and Splash Shields130

Seite 45

131 1 401487 Vent Stack Assembly (Includes Items 2-5) 2 2 201589 Regulator Assembly 2 3 112258 Nut Wing 1/4-20 SST 2 4 108954 Nut

Seite 46

61. Motor rotation was set at the factory. 2. The conveyor drive motor rotation is indicated by a red arrow located on the side of the motor.3.

Seite 47

8722552236441Standard Vent Cowls132

Seite 48 - P/N 114756

133 1 401487 Vent Stack Assembly (Includes items 2-5) 2 2 201589 Regulator Assembly 2 3 112258 Nut, Wing 1/4-20 SST 2 4 108954 Nu

Seite 49 - Left Blank

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5 7 11 Single Tank Hot Water Coil (HWC) Heat134

Seite 50 - (L-R Direction Shown)

135Single Tank Hot Water Coil (HWC) HeatItem Part Description Qty. No. No.1 100118 Union Elbow, 3/4" NPT Male Brass 12 100123 Petcock 1/4&

Seite 51

Two Tank Hot Water Coil (HWC) Heat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32

Seite 52

137Two Tank Hot Water Coil (HWC) HeatItem Part Description Qty. No. No.1 100118 Union Elbow, 3/4" NPT Male Brass 42 100123 Petcock 1/4&quo

Seite 53

24" Sideloader1278910113456138

Seite 54

13924" Sideloader1 329927 Baffle, Sideloader 12 329352 Panel, End 13 312336 Bracket, Bar Support 14 312335 Pawl, Pin, Bar Support 15

Seite 55

30" Sideloader1278910113456140

Seite 56 - Drive Motor Assembly

14130" SideloaderItem Part Description Qty. No. No.1 329927 Baffle, Sideloader 12 329352 Panel, End 13 312336 Bracket, Bar Support 24

Seite 57

71. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs.2. Labeled detergent control circuit con

Seite 59

143Dish racks1 101285 Rack Peg 12 101273 Rack Combination 1Item Part Description Qty. No. No.

Seite 60

This PageIntentionallyLeft BlankBlank Page144

Seite 61

145Electrical SchematiosElectrical SchematicsIllustration ...

Seite 62

146Single Tank Electric/Steam

Seite 63

147Single Tank Electric/Steam Hot Water Coil

Seite 64

148Two Tank Electric/Steam

Seite 65

149Two Tank Electric/Steam Hot Water Coil

Seite 66 - Prewash Scrap Screens

15012KW and 22KW Single Tank Electric Booster

Seite 67

15115KW and 24KW Two Tank Electric Booster

Seite 68 - Single Tank Scrap Screens

8InstallationCurtain Locations1. Refer to the illustrations below and hang the curtains as shown. J-hooks are located in the corners of each sectio

Seite 69

15230KW Heat Recovery Electric Booster

Seite 70 - Two Tank Scrap Screens

153Thermistor Connections

Seite 71

15490/180 Rack Advance Connections

Seite 72 - Prewash Wash Spray Arms

155Circuit Board DiagnosticsSolid State Circuit Board P/N 114756 Circuit Board Diagnostics

Seite 73

156Rinse Flt LWash Flt LWash Flt UFinal RinseRack SwitchJam SwitchTable LimitStopStartPausePowerDR LevelRinse Flt UPrewash Flt LPrewash Flt URunH7H5 H

Seite 74 - Single Tank Wash Spray Arms

157Jumper Settings The photos at right show the four possible jumper settings for the control module operation.SINGLE TANK MACHINES W/DUAL RINSE (DR)

Seite 75

158The following pages illustrate the operational states of the circuit board during the operation of the various dishwasher models.All Models Current

Seite 76

1591. Power and Pause LEDs are on.2. Drive Jam Switch is closed (NC) LED is on.3. Table Limit Switch is closed (NC) LED is on.4. Final Rinse Trip

Seite 77

1601. Power and Pause LEDs are on2. Drive Jam Switch is closed (NC) LED is on.3. Table Limit Switch is closed (NC) LED is on.4. Final Rinse Trip S

Seite 78 - DR Curtain

1611. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 79

9 InstallationHot Water Coil Tank HeatPurging Air from the Dishwasher/Booster Heater System CAUTION: PERMANENT DAMAGE to the hot water recirculating

Seite 80

1621. Power and Pause LEDs are on Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is c

Seite 81

1631. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 82

1641. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 83

1651. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 84

1661. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch

Seite 85

1671. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 86 - Pump/Motor Assembly

1681. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is

Seite 87

10Refer to the illustration on the previous page and follow the procedure below to purge the air from the system. Plumbing and electrical service con

Seite 88 - Float Switches

11Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is raised

Seite 89

COPYRIGHT © 2013 All rights reserved Printed in the USAFor future reference, record your dishwasher information in the box below. Model Number__

Seite 90

12InstallationRemoving the Spray arm End PlugsInstalling the Lower Spray arm Assembly

Seite 91

13InstallationInstalling the Upper Spray arm AssemblyRemoving the Spray arm End Plugs

Seite 92

14Removing the Dual Rinse (DR) scrap screensInstallationRefer to the illustrations on this and the next page to remove and install the Dual Rinse (DR)

Seite 93

15Installing the Dual Rinse (DR) scrap screensInstallation

Seite 94

161. Remove white protective film from the dishwasher exterior.2. Install lower panels to the dishwasher.3. Remove any foreign material from inside

Seite 95

171. Check that the spray pipes, curtains, and scrap screens are in place and clean.2. Check that the overflow drains are closed.3. Check the chemi

Seite 96 - Interwiring Connection Block

18Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is opened

Seite 97

19OperationA recommended option for any rack conveyor dishwasher is a table limit switch. The limit switch is installed at the end of the clean-end t

Seite 98

201. All models have scrap screens in the tanks. 2. Install two scrap screens in each wash tank making sure they fit securely without larg

Seite 99

21CleaningCleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwas

Seite 100 - Fill Piping (All Models)

http://www.championindustries.com/canada/registerREGISTER YOUR PRODUCT ONLINEMake sure you are connected to the internet then enter an address below:I

Seite 101 - Item Part Description Qty

22CAUTION: De-liming agents can cause chemical burns. Wear rubber gloves, eye protec-tion and any other protective clothing as instructed by a qualifie

Seite 102

23Weekly1. Inspect all water lines for leaks and tighten at joints if required.2. Clean any detergent residue from the exterior of the machine.3. C

Seite 103

24E-Rack Digital Temperature Display Meters ATTENTION: The Digital Temperature Displays only indicate temperature, they do not control wash tank or f

Seite 104

25The set-point determines how the meter displays the yellow & green bar. For example, if the set-point is 70, then the bar displays yellow from

Seite 105

26 Calibration:Calibration is an internal function of the display circuit board and does not calibrate temperature control of the dishwasher compo

Seite 106

27Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays. o160 d

Seite 107

28Condition Cause SolutionDishwasher will not run.Low or no water.Door not closed.Main power OFF.Dishwasher OFF.Wash tanks not full Main water suppl

Seite 108

29Service Replacement PartsIllustration ... Page Front View o

Seite 109

Service Replacement Parts (continued)Illustration ... Page Sin

Seite 110

31Front View of Control Cabinet (All Models)1374WASH RINSE FINAL RINSE1384PREWASH WASH RINSE FINAL RINSE1354WASH FINAL RINSE1364PREWASH WASH FINAL RIN

Seite 111

PRODUCT REGISTRATION BY FAX (336) 661-1660 in the USA1 (800) 204-0109 in CanadaIMPORTANT IMPORTANTModelSerial #Date of Installation:Company Name

Seite 112

Control Cabinet Interior View for Single Tank Models with Dual RinseNote: Control Cabinet Cover P/N 334879 not shown.3M 2M1M1MOL2MOL3MOLBC WCHEATBCHEA

Seite 113

33 Control Cabinet Interior View for Single Tank Models with Dual RinseCOMMON ELECTRICAL PARTS (Not Voltage Specific) 1 114756 Circuit Board, Control

Seite 114 - Single Tank Steam Heat

Control Cabinet Interior View for Single Tank Models with Dual RinseVOLTAGE SPECIFIC PARTS: 200-220V/60/324 111822 Fuse, Line 120VAC, 5A 600V LPCC-5

Seite 115

35 Control Cabinet Interior View for Single Tank Models with Dual RinseVOLTAGE SPECIFIC PARTS: 460-480V/60/324 111821 Fuse, Line 120VAC, 5A 600V LP

Seite 116 - Two Tank Steam Heat

Control Cabinet Interior View for Two Tank Models3M 2M1M1MOL2MOL3MOL4MOLRINSEWASHPREWASH DRIVERC WCHEAT HEAT4M1CR2726221616161623242512345 56718201115

Seite 117

37 Control Cabinet Interior View for Two Tank ModelsCOMMON ELECTRICAL PARTS (Not Voltage Specific) 1 114756 Circuit Board, Control 1--- 114759 Sup

Seite 118 - L-R Direction Shown

Control Cabinet Interior View for Two Tank ModelsVOLTAGE SPECIFIC PARTS: 200-220V/60/322 111624 Overload, Motor (Drive) 0.63-1.0A 123 111628 Over

Seite 119

39 Control Cabinet Interior View for Two Tank ModelsItem Part Description Qty. No. No.VOLTAGE SPECIFIC PARTS: 460-480V/60/322 111623 Overload, Mo

Seite 120 - Prewash Crossow

Solid State Control Board Cable AssembliesRinse Flt LWash Flt LWash Flt UFinal RinseRack SwitchJam SwitchTable LimitStopStartPausePowerDR LevelRinse F

Seite 121

41 Blank PageThis Page Intentionally Left Blank

Seite 122

i Revision HistoryRevision History A revision might be a part number change, new instructions, or information that was not available at print time.

Seite 123

1135672133131289104143Prewash Panels and Curtains (L-R Direction Shown)42

Seite 124 - Prewash Crossow

43 Prewash Panels and Curtains 1 113828 Rod Curtain 5/16 x 21-1/2" 2 2 113720 Curtain 24 x 20-1/4" 2 3 100073 Screw 1/4-20 x 1/

Seite 125

27981191821101413121516174365DR CurtainEnd CurtainEnd CurtainFinal Rinse CurtainSingle Tank Panels and Curtains (L-R Direction Shown)44

Seite 126 - E84 Drain Assembly

45 Single Tank Panels and Curtains 1 113828 Rod, Curtain, 5/16 x 21-1/2" 2 2 113720 Curtain 24" x 20-1/4" (End Curtain) 2

Seite 127

Two Tank Panels and Curtains 8716531625123415151110914131246

Seite 128

47 Two Tank Panels and Curtains 1 113828 Rod, Curtain, 5/16 x 21-1/2" 2 2 113720 Curtain 24 x 20-1/4” 2 3 114012 Rod, Curtain, 5

Seite 129

11523164517187689101413121111137Drive Motor Assembly48

Seite 130 - Final Rinse Drain Assembly

49Model Motor Sheave Part No.Drive Sheave Part No. V-Belt Drive Part No.E44DR 103166: AK39 5/8 Bore 113892: AK59 5/8 Bore 100794: 4L 310E54DR 113896:

Seite 131

141521222423252420191921201712634576891011121318216Tank Bottom Conveyor Drive Assembly50

Seite 132

51Conveyor Drive Assembly1 202381 Roller Crosshead 12 100868 Roller Stud Crosshead 13 107089 Nut Jam 1/2-13 14 206300 Crank, Rack Arm 15

Seite 133

iiLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 3

Seite 134 - E44 and E54 Door Assemblies

Prewash Track & Cradle Assembly91618182341111310181721192220171931512141452678Tank2023191752

Seite 135

53Prewash Track & Cradle Assembly 1 113719 Switch, Door Safety 1 2 327969 Idle Pump Switch Weldment 1 3 113937 Magnet, SS 1 4 100

Seite 136 - Left Hand

SingleTank Track & Cradle Assembly121117171492112021222223101316678678435435151518192454

Seite 137

55Single Tank Track & Cradle Assembly 1 113719 Switch, Reed Aleph 1 2 327969 Idle Pump Switch Weldment 1 3 113937 Magnet, SS 1 4

Seite 138

Two Tank Track & Cradle Assembly21212118181817202120101015161617921123245678192218131114122356

Seite 139

57Two Tank Track & Cradle Assembly 1 113719 Switch, Reed Aleph 1 2 327969 Idle Pump Switch Weldment 2 3 113937 Magnet, SS 1 4

Seite 140 - Standard Vent Cowls

21Prewash Scrap Screens58

Seite 141

59Prewash Scrap Screens Item Part Description Qty. No. No. 1 328958 Screen. Refuse 22" PW 1 --- 328960 Screen, Refuse 36" PW 1

Seite 142

21345TankTank5Single Tank Scrap Screens60

Seite 143

61Single Tank Scrap Screens 1 414328 Screen, Refuse L-R Front (All Models) 1 --- 414328 Screen, Refuse R-L Rear (All Models) 1 2 4143

Seite 144

iii Table of Contents E-series Rack Conveyor Dishwashers Revision HIstory ...

Seite 145

233211445555Two Tank Scrap Screens62

Seite 146

63Two Tank Scrap ScreensItem Part Description Qty. No. No. 1 414328 Screen, Refuse L-R Front (All Models) 1 --- 414328 Screen, Refuse R-L Rea

Seite 147

711944556103322991212Rear Wall of Hood81611131214181715Prewash Wash Spray Arms64

Seite 148

65Prewash Wash Spray Arms1 414569 Wash Manifold Assembly 6” Lower (E22" and E36") 12 113723 O-Ring,1.75 ID 13 113738 Block, Washarm

Seite 149

26499316161157101815171612131414352Rear Wall of Hood88Single Tank Wash Spray Arms66

Seite 150 - Dish racks

67Single Tank Wash Spray Arms1 414567 Wash Manifold Assembly 10” 15° Lower (L-R) 1--- 414566 Wash Manifold Assembly 10” 15° Lower (R-L) 12 1137

Seite 151

6655422213442873311199910101010941111161513121211111414171918Rear Wall of HoodRear Wall of Hood31111Two Tank Wash & Power Rinse Spray Arms68

Seite 152 - Intentionally

69Two Tank Wash & Power Rinse Spray Arms1 113741 Gasket, Flat EDPM 2-3/8 ID 42 113540 Locknut 2NPT SST 43 113738 Block, Washarm Retaining

Seite 153 - Electrical Schematics

Dual Rinse ((DR) Tank Assembly 3 4 6 8 12 15 17 18 19 16 23 24 25 26 27 28 29 31 32 33 8 8 37 4 8 34 35 11 21 20 30 8 2

Seite 154 - Single Tank Electric/Steam

71Dual Rinse ((DR) Tank Assembly1 100003 Nut, Hex Plain 1/4-20 SST 42 100097 Screw, Truss Head, 10-32 x 1/2" SST 23 100156 Locknut, 3/4&q

Seite 155

ivModel DescriptionsModel Descriptions Champion's single tank and two tank rack conveyor dishwashers are fully automatic. Standard equipment incl

Seite 156 - Two Tank Electric/Steam

Dual Rinse ((DR) Pump/Motor Assembly1234567**72

Seite 157

73Dual Rinse ((DR) Pump/Motor Assembly 1 115231-1 Screw, Self-tapping Washer Head 6 2 115231-2 Cover, Polypropylene 1 3 115231-3 Nut,

Seite 158

129675A345SuctionDischargeL-R Application ShownPrewash Pump Suction & Discharge74

Seite 159

75Prewash Pump Suction & Discharge 1 109568 Gasket Pump Suction 1 2 307995 Flange, Suction 1 3 104203 Clamp, Hose M52 SST 2 4

Seite 160

Wash & Power Rinse Pump Suction/Discharge12356AB4Tank76

Seite 161 - Thermistor Connections

77 Wash & Power Rinse Pump Suction/Discharge 1 110858 Hose Clamp Pump Discharge 1 2 113984 Hose Discharge Pump 1 3 111780 Hose Cla

Seite 162

8 118 4 15 2 14 9 10 17 20 12 7 6 5 11 21 13 3 16 19 2 Pump/Motor Assembly78

Seite 163 - Circuit Board Diagnostics

79 Pump/Motor Assembly 1 100736 Screw 1/4-20 x 3/4 Hex Head 6 2 106482 Washer, Lock 1/4” 10 3 113705 Plug 1/2” NPT Countersunk Brass (2

Seite 164 - Rack Control

4231PrewashSingle TankTwo TankFloat Switches80

Seite 165 - Jumper Settings

81Float Switches1 104584 Nut, Plain 1/2-13 12 107589 Washer, Flat 1/2” 13 111151 C-Clip A/R4 110854 Float Switch, Dual, Prewash 1--

Seite 166 - Board has Power

1InstallationThe installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local co

Seite 167 - Machine filling for first time

1234356Single Tank Electric Wash Tank Heat82

Seite 168

83Single Tank Electric Wash Tank Heat 1 113516 Heater 15/18KW 208V,380V 1 113517 Heater 15/16.3KW 230/240V, 400/415V 1 113518 Heater

Seite 169

3A2Tank21WashRinseTwo Tank Electric Wash Tand RInse Tank Heat84

Seite 170

85Two Tank Electric Wash and Rinse Tank Heat 1 113516 Heater 15/18KW 200/220V (Wash) 1 113517 Heater 15/16.3KW 230/240V(Wash) 1 113518

Seite 171

Single TankHigh LimitControlTwo Tank5674Tank123Thermostats and Thermistors86

Seite 172

87Thermostats and Thermistors 1 114435 Thermistor, 10KΩ, 36" lead 2 2 0512299 Adapter, Thermistor 2 3 0501836 O-ring 2 4 10054

Seite 173

Junction BoxThermistor Connection BlockInterwiring Connection BlockNOTE: Components and quantities vary per machine.18563542321188

Seite 174

89Junction Box1 114521 End Cover, Single Terminal, D-MZB A/R2 114520 Terminal, Single MZB, 1.5 NS35 A/R3 114519 End Block, E/NS 35 N 24 1145

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Final Rinse Piping (All Models)71234656Top of Hood108111312141917151618920Manifold Dimension in Chartis center to centerof upper and lowerspray pipe.F

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91Final Rinse Piping (All Models)1 See Chart Below for Manifold P/N's2 106026 Washer 1/4 x 5/8 x 1/16 SST 13 107967 Nut Grip 1/4-20 w/Nyl

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